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1500 L SS Spice Sterilizer

Name: 1500 L SS Spice Sterilizer
Brand: HOSPHARMA INTERNATIONAL
Price: 1300000.0 INR
Availability: InStock

Price 1300000.0 INR/ Unit

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MOQ : 1 Unit

1500 L SS Spice Sterilizer Specification

Type
Batch type, horizontal steam sterilizer

Chamber Size
1500 L

Chamber Thickness
10 mm SS316

Outer Size
2100 mm x 1600 mm x 2100 mm (Approx)

Compressed Air
6 kg/cm2 required for pneumatic control

Door Type
Fully automatic, horizontal, gasketed sealing

Design Pressure
2.5 kg/cm2

Working Pressure
2.1 kg/cm2

Design Temperature
140C

Heat Uniform
1C throughout chamber

Insulation
High-density PUF insulation (50 mm thick)

Net Weight
Approx 1000 kg

Recording Parameters
Digital PLC based recorder and printer

Spraying Mode
Uniform through adjustable SS nozzles

Outer Trolley
Heavy-duty SS304 with smooth transfer system

Inner Trolley
SS304 multiple shelf arrangement

Spraying Piping
SS316 corrosion-resistant piping

Steam
Saturated steam at 121C to 134C

Sterilizing Temperature
121C - 134C

Working Temperature
121C or as set by user

Sterilization Time
15 - 45 minutes adjustable

Temperature Scope
Ambient to 134C

Piping System
Fully SS316 with sanitary fittings

Valves
Sanitary grade SS316 safety and control valves

Power Consumption
7 kW approx.

Process Cycle
Fully automatic, programmable cycles

Alarm System
Audio-visual alarms for temperature, pressure deviation

Documentation
IQ/OQ/DQ/PQ documentation package

Control System
Microprocessor based PLC panel with user-friendly HMI

Vacuum Feature
Integrated vacuum drying for moisture-sensitive spices

Surface Finish
Mirror polish (internal), matte finish (external)

Mobility
Trolley on heavy-duty casters with locking

Tray Count
10-12 removable trays per batch

Gasket Type
Food-grade Silicon, easily replaceable

Utility Requirement
Electricity, Compressed Air, Steam

Safety Features
Automatic door locking, overpressure release, emergency stop

Material of Construction
Chamber and all wetted parts in SS316, external panels in SS304

1500 L SS Spice Sterilizer About

We are Mfg Exporetr of Herbs,Whole as well as Powder Spices Sterilizer and Autoclaves since 1981.These are Operated at 121 to 134 deg cel at 20-22 psi GMP model with Ster hold time from 5 mts to 20 mts depending theIngredients.Useful in Sterlizng Black pepper, Moringa Powder, Turmeric, Chillies etc.

Cutting-Edge Design and Construction

Engineered for both durability and hygiene, this sterilizer's chamber and wetted parts are crafted from corrosion-resistant SS316, while the external panels use SS304. The interior boasts a mirror polish for easy cleaning, with exterior surfaces in a matte finish. Quality is ensured with high-density PUF insulation, a fully automatic horizontal door with gasketed sealing, and robust locking casters for mobility.

Advanced Control and Safety

The microprocessor-based PLC panel provides intuitive operation via a user-friendly HMI interface. Digital recording and printing of cycle parameters are standard, ensuring thorough process traceability. Audio-visual alarms monitor temperature and pressure, while safety is maximized with features like automatic door locking, overpressure release, and an emergency stop.

Optimized Sterilization Process

The sterilizer ensures adjustable temperature ranges from ambient up to 134C, with process cycles from 15 to 45 minutes. Uniform steam delivery through corrosion-resistant SS316 piping and nozzles, alongside integrated vacuum drying, ensures effective moisture removal and sterilization tailored to sensitive spices. Flexible utility requirements include electricity, compressed air, and steam for versatile site integration.

FAQ's of 1500 L SS Spice Sterilizer:

Q: How does the 1500 L SS Spice Sterilizer ensure uniform sterilization of spices?

A: This sterilizer uses adjustable SS316 nozzles to deliver a uniform steam spray throughout the chamber. The PLC-managed process maintains a consistent temperature (heat uniformity within 1C), ensuring every batch receives thorough and even sterilization.

Q: What are the main benefits of the integrated vacuum drying feature?

A: The integrated vacuum system efficiently removes residual moisture after sterilization, which is essential for moisture-sensitive spices. This process helps preserve spice quality, prevents clumping, and minimizes the risk of microbial growth in stored products.

Q: When should the food-grade silicon gasket be replaced?

A: The food-grade silicon gasket is designed for easy replacement when signs of wear or deformation are noticed, or if sealing integrity is compromised. Routine inspection after each cycle is recommended to maintain optimal performance and prevent leaks.

Q: Where can this sterilizer be safely used and installed?

A: Thanks to its comprehensive safety features and mobility on locking casters, the unit is suitable for installation in spice processing plants, food manufacturing units, and quality assurance labs with access to electricity, compressed air (6 kg/cm2), and a saturated steam supply.

Q: What is the complete sterilization process within the unit?

A: The process starts with loading spices onto the removable trays and setting cycle parameters via the HMI. After door locking, steam is introduced and uniformly sprayed, reaching sterilization temperatures of 121C-134C for a set duration. Vacuum drying then removes moisture, and a digital PLC system records the entire cycle. The door automatically unlocks upon cycle completion.

Q: How does the documentation package support compliance and validation?

A: The sterilizer comes with a thorough IQ/OQ/DQ/PQ documentation package, which assists users in installation, operational qualification, design qualification, and performance qualification, ensuring regulatory compliance and process validation.

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